Portfolio

Shaft Repair

We can repair shafts up to 17 ft length and 36” dia with an 18” dia clearance over the cross-slide.

Roll Repair

We can reface rollers of all sizes. Bearing journals restored to original spec tolerances.

Mechanical Seal Repair

Photo (Left): As Received, mechanical seal with damaged silicon carbide stationary seat.

Photo (Right): Damaged seat replaced by 316 stainless steel with chromium oxide seal face. Part restored to original condition at half the cost of a new one.

Shaft Repair

This photo shows the completed repair. The broken section of the original shaft appears in the inset.

Bearing Journal Repair

Damaged shaft, as received, was heavily corroded.

After machining, the journal was built up with nickel, and a ceramic coating was applied. Then, the site was ground and superfinished.

Turbocharger Shroud Ring

Photo (Left): We can repair shroud rings for EMD, ALCO, GE and others.

Photo (Right): Close up of abradeable coating applied to an EMD shroud ring.

Mechanical Seal

Seal face coated with wear-resistant chromium oxide followed by diamond grinding, lapping, and superfinishing.

Automated Plasma Spray

Closeup of Automated Plasma Spray

Ceramic Coating for Semiconductor Industry

Robotic Plasma Spray of Mechanical Seals

Robotic Plasma Spray

Closeup of Flame Spray of Mechanical Seals

BEFORE: Model 700 APU Bearing Carrier Support

MFI specializes in overhaul of Model 700 APU Bearing Carrier Supports 3606988-1 and 6300093-1 thru 18.

AFTER: Model 700 APU Bearing Carrier Support

Metal Fusion has repaired over 2000 of these parts for the OEM since 1984.

Shaft Repair

Roll Repair

Mechanical Seal Repair

Shaft Repair

Bearing Journal Repair

Turbocharger Shroud Ring

Mechanical Seal

Automated Plasma Spray

Closeup of Automated Plasma Spray

Ceramic Coating for Semiconductor Industry

Robotic Plasma Spray of Mechanical Seals

Robotic Plasma Spray

Closeup of Flame Spray of Mechanical Seals

BEFORE: Model 700 APU Bearing Carrier Support

AFTER: Model 700 APU Bearing Carrier Support

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