Shaft Repair
We can repair shafts up to 17 ft length and 36” dia with an 18” dia clearance over the cross-slide.
Roll Repair
We can reface rollers of all sizes. Bearing journals restored to original spec tolerances.
Flame Spray at Edge of Fixture
The picture shows robotic plasma spray performed on mechanical seals at edge of fixture.
Mechanical Seal Repair
Photo (Left): As Received, mechanical seal with damaged silicon carbide stationary seat.
Photo (Right): Damaged seat replaced by 316 stainless steel with chromium oxide seal face. Part restored to original condition at half the cost of a new one.
Shaft Repair
This photo shows the completed repair. The broken section of the original shaft appears in the inset.
Bearing Journal Repair
Damaged shaft, as received, was heavily corroded.
After machining, the journal was built up with nickel, and a ceramic coating was applied. Then, the site was ground and superfinished.
Turbocharger Shroud Ring
Photo (Left): We can repair shroud rings for EMD, ALCO, GE and others.
Photo (Right): Close up of abradeable coating applied to an EMD shroud ring.
Mechanical Seal
Seal face coated with wear-resistant chromium oxide followed by diamond grinding, lapping, and superfinishing.
Closeup of Automated Plasma Spray
Ceramic Coating for Semiconductor Industry
Robotic Plasma Spray of Mechanical Seals
Closeup of Flame Spray of Mechanical Seals
BEFORE: Model 700 APU Bearing Carrier Support
MFI specializes in overhaul of Model 700 APU Bearing Carrier Supports 3606988-1 and 6300093-1 thru 18.
AFTER: Model 700 APU Bearing Carrier Support
Metal Fusion has repaired over 2000 of these parts for the OEM since 1984.
Robotic Application of Coatings
Robotic Application of Coatings
Application of coatings is performed robotically to ensure uniform coverage with repeatable results.
