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Welcome to Metal Fusion, your multi-industry leader in thermal spray technology!

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Portfolio

Shaft Repair Zoom in
Shaft Repair
We can repair shafts up to 17 ft length and 36” dia with an 18” dia clearance over the cross-slide.
Roll Repair Zoom in
 Roll Repair
We can reface rollers of all sizes. Bearing journals restored to original spec tolerances.
Mechanical Seal Repair Zoom in
Mechanical Seal
Photo (Left): As Received, mechanical seal with damaged silicon carbide stationary seat.
 
Photo (Right): Damaged seat replaced by 316 stainless steel with chromium oxide seal face.  Part restored to original condition at half the cost of a new one.
Shaft Repair Zoom in
Shaft Repair
This photo shows the completed repair.  The broken section of the original shaft appears in the inset.
Bearing Journal Repair Zoom in
Bearing Journal Repair
-  Damaged shaft, as received, was heavily corroded. - - - After machining, the journal was built up with nickel, and a ceramic coating was applied.  Then, the site was ground and superfinished.
Turbocharger Shroud Ring Zoom in
Turbocharger Shroud Ring
Photo (Left): We can repair shroud rings for EMD, ALCO, GE and others.

 

Photo (Right): Close up of abradeable coating applied to an EMD shroud ring.
Mechanical Seal Repair Zoom in
Mechanical Seal
Seal face coated with wear-resistant chromium oxide followed by diamond grinding, lapping, and superfinishing.
Automated Plasma Spray Zoom in
Automated Plasma Spray
Closeup of Automated Plasma Spray Zoom in
Closeup of Automated Plasma Spray
Ceramic Coating for Semiconductor Industry Zoom in
Ceramic Coating for Semiconductor Industry
Robotic Plasma Spray of Mechanical Seals Zoom in
Robotic Plasma Spray of Mechanical Seals
Robotic Plasma Spray Zoom in
Robotic Plasma Spray
Closeup of Flame Spray of Mechanical Seals Zoom in
Closeup of Plasma Spray of Mechanical Seals
BEFORE: Model 700 APU Bearing Carrier Support Zoom in
BEFORE: Model 700 APU Bearing Carrier Support
MFI specializes in overhaul of Model 700 APU Bearing Carrier Supports 3606988-1 and 6300093-1 thru 18.
AFTER: Model 700 APU Bearing Carrier Support Zoom in
AFTER: Model 700 APU Bearing Carrier Support
Metal Fusion has repaired over 2000 of these parts for the OEM since 1984.
Metal Fusion, Inc.
P.O. Box 5010
425 Hurlingame Avenue
Redwood City, California, U.S.A
94063-3407
call: 1.650.368.7692
fax: 1.650.368.7691

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Certifications & Credentials

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  • FAR 145 Repair Station: CG3R422L
  • Metal Fusion FAA Certificate
  • AS9110 Standard for Quality Management Systems
  • ISO 9001:2008
  • NDT & NAS 410 Compliant
  • FAA compliant; meets mil. specs
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Capabilities

  • Expertise
  • Repair Consultations
  • Thermal Spray
  • DER Repairs
  • Certifications & Credentials
  • Equipment
  • Aircraft Parts Overhauled

Industries

  • Aerospace
  • Semiconductor
  • Fuel Cells
  • Industrial Repair

Other

  • About Us
  • Contact Us
  • Get a Quote
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