METAL SPRAY EQUIPMENT

(All 1987 and later)

·    2 ea Sulzer Metco Model 9M Plasma Spray System, 80 kW with Fanuc m16i for robotic spraying

·    Metco Model 3M Plasma Spray System, 40kW

·    All spray booths filtered through Donaldson Torit Dust Collector

·    2 ea. TAFA 9000 Twin Wire Arc Systems

·    Metco 5P & 6P-ll Thermal Spray System

·    Metco 12E &10E Combustion Wire Metalizing Gun

·    Process monitoring instruments include Digital RPM Meters and Certified Temperature Reading Instruments.

·    Metal spraying is performed per the following applicable specifications: Mil-W6712C; Mil-M-6874; Mil-Std-869C; Mil-Std-1687A & Mil-P-83348A.

·    We will also comply with manufacturer’s or customer’s specifications as required.

·    Metal Fusion utilizes testing labs certified to evaluate metal spray and welding samples against Mil-Spec or manufacturer’s requirements.

COATING PROCESS SUPPORT

·    Baron Blakeslee Vapor Degreaser

·    1996 Grieve Oven 36”x48”x48” w/Digital Meters NIST-Certified to 550° Max

·    3 ea 1986 Pauli & Griffin Grit Blast Cabinets, 48”x48” w/air pressure regulated to 110 psi and dust filtering system.  Grit Types: glass bead, aluminum oxide.

·    2 ea automated grit blast cabinets

·    2 ea Atlas Copco Rotary Air Compressors w/Dryer and Filtering System , 2009

·    Kaeser Model SK25, 20HP rotary air compressor w/air dryer and air filtering system

·    LeRoi 25 HP rotary air compressor w/air dryer and air filtering system

FABRICATION AND TEST

·   Merlin PAC 15XC Plasma Cutting System

·   Miller Syncrowave 350 TIG Welder (1994)

·   Millermatic 140 MIG Welder

·   Miller Dynasty 350 TIG Welder (2009)

·   All welding performed to MIL-STD-2219.

·   Zyglo Dye Penetrant Inspection System

·   Certified to meet NAS 410D and MIL-STD-06866, 1985.

·   All operators Tested and Certified to MIL-STD-2219

PLATING

·      Solectron Model 6035, 60A power supply per MIL-STD-QQ-N-290

MACHINE SHOP

·   TOS Lathe 40” x 200”, 1998

·     Mighty 26 x 60 Lathe w/ DRO, 2004

·     Wacheon 17x40 Lathe w/ DRO, 1990

·     Osama 17x40 Lathe, 1990

·     DeVlieg Horizontal Jig Mill 48x36 w/3-Axis DRO, 1956

·     Pratt & Whitney 24” Tilting Rotary Table, 1960

·     North “Bridgeport-type” Mill w/DRO, 1987

·     Cincinnati Universal Cylindrical Grinder 18x48 w/internal capability DRO, misc diamond wheels, 1968

·     Bryant Precision Center Hole Grinder 6x48, 1968

·     Sunnen Hone Model MBB 1600, 1962

·     Sträsbaugh 16” Lapping Machine, 1972

·     Uptech Super Finisher, 1992

·     Marvel Saw 19”x22” Capacity, 1968 Craneveyor Hoist, 2000 LB Capacity, covering 2,500 square foot shop floor